Shenzhen Higoal Technology Co., LTD . possesses two decades of expertise in the customization and manufacturing of silicone rubber products. The company operates its own production facilities in Shenzhen, Dongguan, Huizhou, and Vietnam.
Silicone product categories:
solid silicone, liquid silicone, and food-grade silicone.
Applications:
1. Consumer electronics. 2. Household appliances. 3. Auto parts. 4. Medical equipment. 5. Industrial equipment. 6. Office equipment. 7. Smart furniture. 8. Toys and entertainment equipment. 9. Aerospace.
Customized processing process:
1. Mold customization and manufacturing.
Custom mold: According to the 3D drawings provided by the customer, understand the size, shape, and finish of the product. Material selection: Commonly used mold materials include steel, aluminum, and resin. CNC machining or 3D printing: Manufacturing molds through CNC machining or 3D printing technology.
2.PREPARATION OF SILICONE RAW MATERIALS:
Silicone Type Selection:
Choose between liquid silicone rubber (LSR) and high-temperature vulcanizing silicone (HTV) based on specific application requirements. Color Allocation: Incorporate color paste or color masterbatch to achieve the desired hue. Additives: Introduce functional additives, including antistatic agents, flame retardants, and high-temperature resistant agents, as necessary.
3.Molding process
Molding:
The silicone material is put into the mold and formed by heating and pressure.
Suitable for complex shapes and high precision products.
Injection molding:
Liquid silica gel (LSR) is injected into the mold by an injection machine.
Suitable for mass production and high precision products.
Extrusion Molding:
Using an extruder to shape silicone into continuous forms such as strips or tubes.
Ideal for products like silicone tubes and sealing strips.
Calendering Molding:
Silicone is calendered into sheets or films, which are suitable for applications such as silicone gaskets and protective films
Post-Processing Techniques
Trimming: Removing flash and excess material after molding.
Surface Treatment:
Spray Coating: Enhancing surface gloss or adding special functionalities (e.g., anti-slip, anti-fouling).
Printing: Applying text, patterns, or logos onto the silicone surface.
Laser Engraving: Used for intricate patterns or text.
Secondary Vulcanization: Improving the physical properties and stability of the silicone.
Bonding: Adhering silicone components to other materials (e.g., metal, plastic).
Quality inspection
Dimensional inspection: To ensure that the product meets the design specifications.
Performance test: including tensile strength, wear resistance, temperature resistance, etc.
Appearance inspection: Check the surface for defects, such as bubbles, impurities, etc.
Special technology
Embedding molding: metal, plastic and other components are embedded in silicone to form an integrated product.
Two-color molding: Through multiple injection molding or molding, the manufacture of two-color or multi-color silicone products.
Foaming process: Manufacture lightweight, soft silicone foam material.
Packaging and delivery
Cleanliness: To ensure that the product is dust-free and pollution-free.
Packing: dustproof and moisture-proof packing according to customer requirements.
Transportation: Arrange logistics to ensure safe delivery of products
Certificates and Certifications:
Our factories and products have passed the third-party certification of SGS and other testing organizations,
Management System Certificate: ISO9001、 IATF16949
Product Certificate: CE
SGS Verified factory field certification